backpacking poop shovel

I am planning a backpacking trip and did not have a poop shovel. This is one of the cheapest pieces of gear that backpackers carry, but of course, where would the fun be in that.

It had been a while since I welded any aluminum, and this was the first times setting up for welding where I live now. I started by cutting a shovel head from some scrap sheet metal from my friend’s old 2.007 robot.

shovel head
shovel head
bending the shovel head in a vise with the help of some clamps
bending the shovel head in a vise with the help of some clamps
the bend in the shovel head adds necessary stiffness
the bend in the shovel head adds necessary stiffness

For the handle I would have loved to have some thin wall round tubing, but sometimes you have to improvise instead. I cut a little more sheet metal and proceeded to form a “tube” by hammering it around a plywood “mandrel.”

bending the handle
forming the handle tube around a piece of plywood
carefully fold one side down
carefully fold one side down
then the other
then the other
with the vise jaws set to wider than the wood, but narrower than the metal, the wood mandrel can be knocked out of the center with a mallet and screwdriver
with the vise jaws set to wider than the wood, but narrower than the metal, the wood mandrel can be knocked out of the center with a mallet and screwdriver

I thought it might be easier to get the handle to match the shape of the shovel head if it were squashed.

unceremoniously squashed
unceremoniously squashed

So, the first bead of welds definitely weren’t anything to brag about. I think there was too much of a draft coming through the garage that was blowing away the shielding gas. With another project I was able to get better results by closing the side door. Oh well, good thing the consequences for weld failure here are pretty insignificant.

wow…those welds are so….structural? maybe.
wow…those welds are so….structural? maybe.
some much needed sanding to make it fit against the shovel head
some much needed sanding to make it fit against the shovel head
moments before welding
moments before welding
yea…in this case success is defined by the low bar of Good Enough...
yea…in this case success is defined by the low bar of Good Enough…
finished product
finished product

The end product weighs in at 58.5 g (2.06 oz). That’s on par with those orange plastic ones. Hopefully this one works just as well and lasts just as long.


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One response to “backpacking poop shovel”

  1. tomkabat Avatar

    Hi Amy! Where are you going back packing? Thanks for showing the making! (I just use tent stakes as shovel.)

    Cheers, -tom

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