I wanted a plug cutter to cut wooden plugs for fret markers for a guitar I am working on. I with an old bolt.
![IMG_1210](https://amymakesstuffdotcom.files.wordpress.com/2017/07/img_1210.jpg?resize=1024%2C769)
![IMG_1211](https://amymakesstuffdotcom.files.wordpress.com/2017/07/img_1211.jpg?resize=1024%2C768)
![IMG_1212](https://amymakesstuffdotcom.files.wordpress.com/2017/07/img_1212.jpg?resize=1024%2C769)
![IMG_1213](https://amymakesstuffdotcom.files.wordpress.com/2017/07/img_1213.jpg?resize=1024%2C769)
To form the ‘flute’ of the cutter where the chips clear out, I made an angled clamp block. I just eyeballed the angle I wanted and drilled a hole in a block of aluminum. Then I band sawed through the hole so it would allow clamping. The position of the end mill was also eyeballed. Position seems pretty forgiving.
![IMG_1214](https://amymakesstuffdotcom.files.wordpress.com/2017/07/img_1214.jpg?resize=1024%2C769)
![IMG_1215](https://amymakesstuffdotcom.files.wordpress.com/2017/07/img_1215.jpg?resize=768%2C1024)
Below is the confirmation that it works! I drilled a whole bunch of plugs close together. Then I used a piece of tape to hold them all together while I band sawed them off.
![IMG_1217](https://amymakesstuffdotcom.files.wordpress.com/2017/07/img_1217.jpg?resize=1024%2C768)
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